Expectation from customers in Jigs and Fixtures are production increase, cost reduction, interchangeability and high accuracy of parts, reduction of the need for inspection and quality control expenses, reduction of accident as safety is improved, automation of machine tool to an appreciable extent, easy machining of complex and heavy components, as well as low variability in dimension which leads to consistent quality of manufactured products. Jigs and Fixtures should be made of rigid light materials to facilitate easy handling. Today there is more focus on optimum design considering cost of it as well as ergonomic design. Implementation of latest digitized tools like CAD and CAM helped us picks valuable domain knowledge and develops understanding required to service our customers.

Our Capabilities

Design of clamping, locating devices and jig bushing for tool guide. Out jigs and fixtures are conceptualized and designed to meet following requirements:

• • • Guiding of tools for slim cutting tools like drills
    • Type of operations
    • Type of operations
    • Inspection requirements
    • Provision of reliable, rigid, and robust reinforcement to the blank
    • Production of jigs and fixtures with minimum number of parts
    • Fast and accurate location of the jig or fixture blank
    • Rapid mounting and un-mounting of the work-piece from the jig or fixture
    • Set up time reduction
    • Standard & quality parts must be used
    • Reduction of lead time
    • Easy disposal of chips
    • Enhanced flexibility

3D CAD Model creation in Siemens NX, Solid works, Catia V5, Solid edge, Creo as per customers’ requirements

2D Parametric CAD Drawings of SPM’s with 3D CAD Model

3D CAD Design and development of various mechanisms

Assembly sequence and Motion study of locating, holding jobs and mechanisms (if any)

Clearance and Interference study of parts, subassemblies and main assemblies

Localization of designs as per customers’ requirements like geometric of job, machining areas, tools used, machine sizes, quantity to be produced or checked,material of job, budgetary cost

CAD Conversion of 2D Drawings to 3D CAD models